A method for robust design of products or processes with categorical response

Erdural, Serkan
In industrial processes decreasing variation is very important while achieving the targets. For manufacturers, finding out optimal settings of product and process parameters that are capable of producing desired results under great conditions is crucial. In most cases, the quality response is measured on a continuous scale. However, in some cases, the desired quality response may be qualitative (categorical). There are many effective methods to design robust products/process through industrial experimentation when the response variable is continuous. But methods proposed so far in the literature for robust design with categorical response variables have various limitations. This study offers a simple and effective method for the analysis of categorical response data for robust product or process design. This method handles both location and dispersion effects to explore robust settings in an effective way. The method is illustrated on two cases: A foam molding process design and an iron-casting process design.