Cellulose ultrafiltration membranes for cleaning solvent wastes of photolithography process

2020-12-07
Photolithography, the process used to transfer shapes and patterns on semiconductors, uses a number of solvents such as acetone, n-methyl pyrrolidone and propylene glycol monomethyl ether acetate (PGMEA), to clean surfaces and remove photoresists used throughout the patterning process. Cleaning these solvents for recycle in the photolithography process or for other purposes can have significant impact on the environmental burden of electronics manufacturing. Cellulose is a naturally occurring polymer resistant to various solvents, including polar aprotics, which are the harshest for many synthetic membrane polymers, thus making cellulose membranes attractive for separations in solvent media. In this study, cellulose acetate ultrafiltration membranes were prepared from solutions of cellulose acetate, dimethyl sulfoxide, acetone and polyethylene glycol (400 Da) (Table 1). Conversion to cellulose was carried out after fabrication by immersing the membranes in 0.05 M aqueous NaOH solution for 24 hours. In cases where annealing was done, cellulose acetate membranes were kept at 85°C for 3 hours before the alkaline hydrolysis step. Permeance of pure water (PWP) and PGMEA were measured in dead end cells and molecular weight cut-off (MWCO) was determined using PEG probes (400-20,000 Da) in water and Gel Permeation Chromatography. Rejection of the photoresist SU-8 was determined by measuring the SU-8 concentration via UV-Visible Spectrophotometry at a wavelength of 277 nm. Table 1. Membrane fabrication conditions Membrane Code CA DMSO Acetone PEG 400 Annealing Alkaline hyrolysis CA20 20 80 - - - - CA20P10 20 70 - 10 - - CA25P10 25 65 - 10 - - CA25P10A10 25 55 10 10 - - CA20-AH 20 80 - - - + CA20P10-AH 20 70 - 10 - + CA25P10-AH 25 65 - 10 - + CA25P10A10-AH 25 55 10 10 - + CA25P10-AN-AH 25 65 - 10 + + CA25P10A10-AN-AH 25 55 10 10 + + PWP and MWCO of membranes in Table 1 are shown in Figure 1(a) and 1(b), respectively. Adding PEG to the casting solution increased while increasing the CA concentration decreased the PWP. Alkaline hydrolysis in general increased the PWP, while the MWCO remained essentially unchanged around 10 kDa. Annealing the cellulose acetate membranes before hydrolysis decreased the MWCO to 3 kDa. The membrane CA25P10A10-AN-AH showed 85% rejection for uncrosslinked SU-8 resin, with a permeance of 0.2 L/hm2bar for the SU-8 developer solvent, PGMEA, used in photolithography. Figure 1. Pure water permeance and Molecular Weight Cut-Off of the membranes Acknowledgement The study is funded by TUBITAK Project MAG218M509. v\:* {behavior:url(#default#VML);} o\:* {behavior:url(#default#VML);} w\:* {behavior:url(#default#VML);} .shape {behavior:url(#default#VML);} Normal 0 false false false EN-US X-NONE X-NONE /* Style Definitions */ table.MsoNormalTable {mso-style-name:"Table Normal"; mso-tstyle-rowband-size:0; mso-tstyle-colband-size:0; mso-style-noshow:yes; mso-style-priority:99; mso-style-parent:""; mso-padding-alt:0in 5.4pt 0in 5.4pt; mso-para-margin:0in; mso-para-margin-bottom:.0001pt; mso-pagination:widow-orphan; font-size:10.0pt; font-family:"Times New Roman",serif;}
ICOM 12th International Congress on Membranes and Membrane Processes

Suggestions

Cellulose membranes for organic solvent nanofiltration
Sukma, F. M.; Çulfaz Emecen, Pınar Zeynep (2018-01-01)
Cellulose membranes were fabricated by phase inversion from solutions of cellulose in 1-ethyl-3-methylimidazolium acetate ([EMIM] OAc) as solvent and acetone as volatile cosolvent. The rejection of Bromothymol Blue ( 624 Da) in ethanol increased and the permeance decreased by increasing the cellulose concentration in the solution prior to coagulation, either by having more cellulose in the starting solution or by evaporating the volatile cosolvent. Drying the membranes after coagulation further increased th...
Cellulose-based membranes via phase inversion using [EMIM]OAc-DMSO mixtures as solvent
Durmaz, Elif Nur; Çulfaz Emecen, Pınar Zeynep (2018-03-16)
Cellulose and cellulose acetate membranes were fabricated by phase inversion from their solutions in 1-ethyl-3-methylimidazolium acetate ([EMIM] OAc), or its mixture with dimethyl sulfoxide (DMSO). Inclusion of DMSO in the solution decreased crystallinity and rejection for both polymers. When cellulose solutions were coagulated in ethanol crystallinity and rejections were lower, and cellulose acetate membranes coagulated in ethanol had a loose, macroporous morphology, which was attributed to the poor nonsol...
Celulose Membranes for Organic Solvent Nanofiltration
Çulfaz Emecen, Pınar Zeynep; Elif Nur, Durmaz (2015-11-19)
Cellulose membranes were fabricated by phase inversion from solutions of cellulose in 1-ethyl-3-methylimidazolium acetate ([EMIM]OAc) as solvent and acetone as volatile cosolvent. The rejection of Bromothymol Blue (624 Da) in ethanol increased and the permeance decreased by increasing the cellulose concentration in the solution prior to coagulation, either by having more cellulose in the starting solution or by evaporating the volatile cosolvent. Drying the membranes after coagulation further increased the ...
Cellulose membranes for organic solvent nanofiltration
Sukma, Faqih Muhamad; Çulfaz Emecen, Pınar Zeynep; Department of Chemical Engineering (2016)
Cellulose is an alternative polymer that can be used in Organic Solvent Nanofiltration (OSN) where lack of chemically-stable membranes is a major problem. Cellulose, due to strong inter and intramolecular hydrogen bonding, is difficult to dissolve in many solvents, which is an advantage for OSN applications. Common solvent systems like Sodium Hydroxide/Carbon Disulfide (NaOH/CS2) or N-Methylmorpholine-N-oxide (NMMO) for cellulose solubilization are either toxic or unstable. Recent studies have shown that th...
Photocatalytic antibacterial activity of TiO2-SiO2 thin films: The effect of composition on cell adhesion and antibacterial activity
ERDURAL, Beril; Bolukbasi, UFUK; Karakaş, Gürkan (Elsevier BV, 2014-06-01)
Colloidal solutions of SiO2-TiO2 mixed oxides having different SiO2 contents were synthesized by sol-gel technique and thin films were deposited over glass slides by using dip coating technique. The samples were characterized by XRD, SEM, AFM and methylene blue adsorption methods. The surface free energy of thin films was measured by sessile drop method by using diiodomethane, glycerol and water as probe liquids. The photocatalytic antibacterial activity of the samples was determined for Escherichia coli XL...
Citation Formats
A. Savaş and P. Z. Çulfaz Emecen, “Cellulose ultrafiltration membranes for cleaning solvent wastes of photolithography process,” presented at the ICOM 12th International Congress on Membranes and Membrane Processes, London, İngiltere, 2020, Accessed: 00, 2021. [Online]. Available: https://hdl.handle.net/11511/94087.