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Cellulose ultrafiltration membranes for cleaning solvent wastes of photolithography process
Date
2020-12-07
Author
Savaş, Aygen
Çulfaz Emecen, Pınar Zeynep
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Photolithography, the process used to transfer shapes and patterns on semiconductors, uses a number of solvents such as acetone, n-methyl pyrrolidone and propylene glycol monomethyl ether acetate (PGMEA), to clean surfaces and remove photoresists used throughout the patterning process. Cleaning these solvents for recycle in the photolithography process or for other purposes can have significant impact on the environmental burden of electronics manufacturing. Cellulose is a naturally occurring polymer resistant to various solvents, including polar aprotics, which are the harshest for many synthetic membrane polymers, thus making cellulose membranes attractive for separations in solvent media. In this study, cellulose acetate ultrafiltration membranes were prepared from solutions of cellulose acetate, dimethyl sulfoxide, acetone and polyethylene glycol (400 Da) (Table 1). Conversion to cellulose was carried out after fabrication by immersing the membranes in 0.05 M aqueous NaOH solution for 24 hours. In cases where annealing was done, cellulose acetate membranes were kept at 85°C for 3 hours before the alkaline hydrolysis step. Permeance of pure water (PWP) and PGMEA were measured in dead end cells and molecular weight cut-off (MWCO) was determined using PEG probes (400-20,000 Da) in water and Gel Permeation Chromatography. Rejection of the photoresist SU-8 was determined by measuring the SU-8 concentration via UV-Visible Spectrophotometry at a wavelength of 277 nm. Table 1. Membrane fabrication conditions Membrane Code CA DMSO Acetone PEG 400 Annealing Alkaline hyrolysis CA20 20 80 - - - - CA20P10 20 70 - 10 - - CA25P10 25 65 - 10 - - CA25P10A10 25 55 10 10 - - CA20-AH 20 80 - - - + CA20P10-AH 20 70 - 10 - + CA25P10-AH 25 65 - 10 - + CA25P10A10-AH 25 55 10 10 - + CA25P10-AN-AH 25 65 - 10 + + CA25P10A10-AN-AH 25 55 10 10 + + PWP and MWCO of membranes in Table 1 are shown in Figure 1(a) and 1(b), respectively. Adding PEG to the casting solution increased while increasing the CA concentration decreased the PWP. Alkaline hydrolysis in general increased the PWP, while the MWCO remained essentially unchanged around 10 kDa. Annealing the cellulose acetate membranes before hydrolysis decreased the MWCO to 3 kDa. The membrane CA25P10A10-AN-AH showed 85% rejection for uncrosslinked SU-8 resin, with a permeance of 0.2 L/hm2bar for the SU-8 developer solvent, PGMEA, used in photolithography. Figure 1. Pure water permeance and Molecular Weight Cut-Off of the membranes Acknowledgement The study is funded by TUBITAK Project MAG218M509. v\:* {behavior:url(#default#VML);} o\:* {behavior:url(#default#VML);} w\:* {behavior:url(#default#VML);} .shape {behavior:url(#default#VML);} Normal 0 false false false EN-US X-NONE X-NONE /* Style Definitions */ table.MsoNormalTable {mso-style-name:"Table Normal"; mso-tstyle-rowband-size:0; mso-tstyle-colband-size:0; mso-style-noshow:yes; mso-style-priority:99; mso-style-parent:""; mso-padding-alt:0in 5.4pt 0in 5.4pt; mso-para-margin:0in; mso-para-margin-bottom:.0001pt; mso-pagination:widow-orphan; font-size:10.0pt; font-family:"Times New Roman",serif;}
URI
https://hdl.handle.net/11511/94087
Conference Name
ICOM 12th International Congress on Membranes and Membrane Processes
Collections
Department of Chemical Engineering, Conference / Seminar
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A. Savaş and P. Z. Çulfaz Emecen, “Cellulose ultrafiltration membranes for cleaning solvent wastes of photolithography process,” presented at the ICOM 12th International Congress on Membranes and Membrane Processes, London, İngiltere, 2020, Accessed: 00, 2021. [Online]. Available: https://hdl.handle.net/11511/94087.