A process modeling approach for micro drilling of aerospace alloys with a waterjet guided laser system

2022-04-01
Laser drilling is a preferred method to make cooling holes on gas turbine parts. Although it is a fast process, there are some quality issues. Waterjet guided laser (WJGL) is a hybrid process, in which a laser beam is coupled with and guided through thin cylindrical waterjet. Pressurized water in this novel process provides focusing, cooling and cleaning of the machining zone, eliminating undesired side effects of the laser. The process can be conveniently used for micro drilling operations on aerospace jet engine parts. However, more research on the process is required to understand the effects of the variables on material removal rate. The drilling time varies for each material and geometry. Optimum parameters should be adjusted for each case. In this study, the material removal mechanism of WJGL is investigated and a holistic modeling approach is developed including the necessary parameters for drilling of different aerospace materials and hole geometries.
Optics and Laser Technology

Suggestions

Modeling and process optimization of water jet guided laser micro hole drilling on nickel-based aerospace alloys
Subaşı, Levent; Gökler, Mustafa İlhan; Yaman, Ulaş; Department of Mechanical Engineering (2022-9-9)
Special aerospace alloys are used for the manufacturing of turbine blades in gas turbines and micro cooling holes are drilled on them to increase their thermal resistance. Water Jet Guided Laser (WJGL) is a novel technology that can be used to drill these holes. WJGL process overcomes the adverse effects of conventional laser drilling, but the physics of this process is very complex. Determining the proper machining parameters to achieve acceptable process time and quality is worth to be studied. In this st...
An Experimental study of silicate polymer gel systems to seal shallow water flow and lost circulation zones in top hole drilling
Ay, Ahmet; Kök, Mustafa Verşan; Gücüyener, İsmail Hakkı; Department of Petroleum and Natural Gas Engineering (2012)
Shallow water flow and lost circulation are frequently encountered problems during drilling top holes of oil, gas or geothermal wells. Plenty of methods have been applied to overcome these problems. Placement of silicate based gel systems is one of the oldest methods to seal such undesired zones. For this study, sodium-silicate based gel system is investigated experimentally. This gel system is deliberately delayed multi-component system mixed as a uniform liquid at the surface but desired to form strong ge...
An Experimental study on usage of hollow glass spheres (HGS) for reducing mud density in low pressure reservoirs and lost circulation zones
Arı, T. Çağrı; Akın, Serhat; Department of Petroleum and Natural Gas Engineering (2014)
Drilling fluid is a fluid mixture that is used in oil and gas drilling operations. Generating hydrostatic pressure, carrying cuttings to the surface and maintaining wellbore stability is essential for a drilling fluid with its other important functions. For low pressure reservoirs, hydrostatic pressure that drilling fluid generated should be low. To achieve that, drilling fluid density should be lowered. However, use of drilling fluids with higher density than required could cause partial or complete loss o...
A Performance analysis of different types of liquid lubricants in weighted and unweighted water based drilling fluid by differential sticking tester parallel with lubricity tester
Anadut, Mehmet Uğur; Parlaktuna, Mahmut; Department of Petroleum and Natural Gas Engineering (2015)
Differential sticking is among the most important factor that could affect the well cost and the drilling efficiency. It occurs at the presence of overbalance pressure between mud column of the well and permeable formation. In this circumstance, the differential pressure acting on a drill string makes the drill string to stick on the well bore. Especially in directional and extended-reach wells drilling, high torque, drag and differential sticking become increasingly important issues compared to the vertica...
A New production methodology for vacuum infusion process of advanced composite structures
Poorzeinolabedin, Mohsen; Parnas, Kemal Levend; Department of Mechanical Engineering (2017)
Vacuum Infusion Process (VIP) is one of the Liquid Composite Molding (LCM) methods which are widely used in out-of-autoclave processes especially for the manufacturing of large scale composite parts in aerospace, automotive, wind energy and marine industries. In order to simulate the infusion process, the permeability of preforms is an essential parameter. Absence of any standard is a challenge for the determination of in-plane permeabilities of a preform. The first objective of this study is to develop an ...
Citation Formats
L. Subasi, M. İ. Gökler, and U. Yaman, “A process modeling approach for micro drilling of aerospace alloys with a waterjet guided laser system,” Optics and Laser Technology, vol. 148, pp. 0–0, 2022, Accessed: 00, 2021. [Online]. Available: https://www.scopus.com/inward/record.uri?partnerID=HzOxMe3b&scp=85120308848&origin=inward.