Material flow cost versus congestion in dynamic distributed facility layout problem

Download
2008
Özen, Aykut
In this thesis, we study both dynamic and distributed facility layout problems, where the demand for product mix changes over time. We propose a new simulated annealing algorithm, SALAB, for the dynamic facility layout problem. Four variants of SALAB find the best known solution for 20 of the 48 benchmark problems from the literature, improving upon the best known solutions of 18 problems. We modify SALAB to obtain DSALAB, solving the dynamic distributed facility layout problem with the objective of minimizing relocation cost and total (full and empty) travel cost of the material handling system. We simulate DSALAB solutions of randomly generated problems to study the tradeoff between total cost and congestion in the system. Our experimental results indicate that distributing the department duplicates throughout the facility reduces the total cost with diminishing returns and causes increasing congestion. Therefore, distribution beyond a certain level is not justified.

Suggestions

Periodic-review inventory systems with exogenous and endogenous replenishment lead times
Aşcı, Murtaza; Avşar, Zeynep Müge; Department of Industrial Engineering (2007)
In this thesis, two-echelon systems with exogenous and endogenous lead times are studied for the orders placed by the retailer(s) from the supplier. The retailer(s) employ periodic-review base-stock policy, namely (R,S) policy. For the case the demand during review period is i.i.d. and the probability distribution is Normal for each review period, a new method is proposed for exogenous lead time case under stationary policy. The results of the proposed method is then compared with the results of the existin...
A heuristic approach for profit oriented disassembly lot-sizing problem
Kaya, Melike; Bayındır, Zeynep Pelin; Çetinkaya, Ferda Can; Department of Industrial Engineering (2011)
In this thesis, we work on adisassembly lot-sizing problem for multiple products with parts commonality,i.e., general product structure. We assume that supply of discarded products is infinite. When a product (or a subassembly) is disassembled, all its immediate child items are obtained,i.e., complete disassembly case.Intermediate and leaf items obtained are demandedbyexternal suppliers or remanufacturers. The maximum possible salesfor each intermediate and leaf item are known.Sales of the intermediate and ...
Robust facility location with mobile customers
Gül, Evren; İyigün, Cem; Department of Industrial Engineering (2011)
In this thesis, we study the dynamic facility location problem with mobile customers considering the permanent facilities. Our general aim is to locate facilities considering the movements of customers in time. The problem is studied for three objectives: P-median, P-center and MINMAX P-median. We show that dynamic facility location problem is a large instance of a static facility location problem for P-median and P-center objectives. In the problem, we represent the movements of each customer in time with ...
A comparison of data mining methods for prediction and classification types of quality problems
Anaklı, Zeynep; Anaklı, Zeynep; Department of Industrial Engineering (2009)
In this study, an Analytic Network Process (ANP) and Preference Ranking Organization MeTHod for Enrichment Evaluations (PROMETHEE) based approach is developed and used to compare overall performance of some commonly used classification and prediction data mining methods on quality improvement data, according to several decision criteria. Classification and prediction data mining (DM) methods are frequently used in many areas including quality improvement. Previous studies on comparison of performance of the...
On the service models for dynamic scheduling of multi-class base-stock controlled systems
Kat, Bora; Avşar, Zeynep Müge; Department of Industrial Engineering (2005)
This study is on the service models for dynamic scheduling of multi-class make-to-stock systems. An exponential single-server facility processes different types of items one by one and demand arrivals for different item types occur according to independent Poisson processes. Inventories of the items are managed by base-stock policies and backordering is allowed. The objective is to minimize base-stock investments or average inventory holding costs subject to a constraint on the aggregate fill rate, which is...
Citation Formats
A. Özen, “Material flow cost versus congestion in dynamic distributed facility layout problem,” M.S. - Master of Science, Middle East Technical University, 2008.