Production of boron nitride using chemical vapor deposition method

Download
2014
Mercan, Özge
Boron nitride is a promising material with its outstanding characteristics like chemical inertness, large band gap, high oxidation resistance and thermal conductivity. It is also used as ceramic matrix component which transfers external load and deflects matrix cracks. Therefore, it has become a subject matter for many studies. In this study, the process of boron nitride (BN) production from diborane (B2H6) and ammonia (NH3) on tungsten (W) substrate in impinging jet reactor is investigated using chemical vapor deposition (CVD) method. The process parameters; temperature of the substrate, total gas flow rate and concentration ratio of the precursors are studied to obtain the highest deposition rate in the impinging jet reactor. The composition, structure and morphology of the produced films were studied using XRD, XPS, Raman Spectroscopy and SEM methods. XRD analyses of the products showed that boron nitride formed on the tungsten substrate. Atomic ratio of the elements in the produced film was obtained from XPS analysis which shows that other boron products might be formed in the product as well. Raman Spectroscopy gave information about the existence of the B-N bonds. SEM analyses showed that the morphology of the produced films changes with respect to temperature. Effect of temperature on deposition rate was studied between 900oC and 1200oC. It is found that deposition rate is positively correlated with temperature. Different molar ratios of B2H6 to NH3 were studied in order to analyze the effects of different molar ratios on the deposition rate and morphology of the film. It is found that, at the molar ratio of 0.033 and 0.099, the morphology of the film is similar. At the molar ratio of 0.050, rounded grains on the topography were observed. Deposition rate of the film reaches to maximum when the reactants are fed to the reactor at the molar ratio of 0.050. The effects of total flow rate on the deposited film were investigated keeping the concentration of the reactants constant. Total flow rate is negatively correlated with deposition rate due to the residence time of the reactants in the reactor. Thickness analyses were done to observe the profıle throughout the fılm. As a result, it is found that the highest deposition rate is obtained at the temperature of 1200oC with a total flow rate of 150 ml/min and molar ratio ([B2H6]/[NH3]) of 0.050.

Suggestions

Production of boron nitride by carbothermic and mechanochemical methods, and nanotube formation
Camurlu, HE; Aydogdu, A; Topkaya, Yavuz Ali; Sevinc, N (2003-09-12)
The formation of hexagonal boron nitride by carbothermic reduction of boron oxide and nitridation has been examined. Experiments were conducted in the temperature range of 1100-1500degreesC for durations between 15-240 minutes. Products were examined by X-ray, SEM and chemical analysis. The results showed that the reaction proceeds through a gaseous boron containing species, which is most probably 13203(g). It was found that all of the carbon was consumed and formation of boron nitride was complete in 2 hou...
Production and development of aluminide coatings by chemical vapor deposition on nickel based superalloys for turbine engine applications
Ertürk, Umutcan; İmer, Muhsine Bilge; Department of Metallurgical and Materials Engineering (2017)
Diffusion coatings including aluminide coatings are utilized to improve the high temperature oxidation and corrosion resistance of turbine blades. Through the advancement in the aluminizing methods, higher purity and more homogeneously distributed coatings have been realized. The chemical vapor deposition (CVD) is the most advanced technique utilized for aluminizing process. The versatility of CVD provides a large possibility to control process variables such as temperature, pressure, gas flows and ratios, ...
Kinetic investigation of chemical vapor deposition of B4C on tungsten substrate
Karaman, Mustafa; Sezgi, Naime Aslı; Doğu, Timur; Ozbelge, H. Onder (2006-12-01)
Production of beta-rhombohedral boron carbide (B4C) on a tungsten substrate by the chemical vapor deposition from a BCl3-H-2-CH4 gas mixture was achieved. An impinging-jet reactor was used to minimize the mass-transfer limitations on the reaction kinetics, which made a detailed kinetic investigation possible. Results of the XRD and XPS analyses showed that the solid product formed on the substrate is a rhombohedral B4C phase. Both dichloroborane and boron carbide formation rates were found to increase with ...
Chemical vapor deposition of boron carbide
Karaman, Mustafa; Özbelge, Önder; Department of Chemical Engineering (2007)
Boron carbide was produced on tungsten substrate in a dual impinging-jet CVD reactor from a gas mixture of BCl3, CH4, and H2. The experimental setup was designed to minimise the effect of mass transfer on reaction kinetics, which, together with the on-line analysis of the reactor effluent by FTIR, allowed a detailed kinetic investigation possible. The phase and morphology studies of the products were made by XPS, XRD,micro hardness and SEM methods. XPS analysis showed the existence of chemical states attrib...
Production of boron nitride nanotubes and their uses in polymer composites
Demir, Can; Sezgi, Naime Aslı; Bayram, Göknur; Department of Chemical Engineering (2010)
Boron nitride nanotubes (BNNTs), firstly synthesized in 1995, are structural analogues of carbon nanotubes (CNTs) with alternating boron and nitrogen atoms instead of carbon atoms. Besides their structure, mechanical and thermal properties of BNNTs are very similar to the remarkable properties of CNTs. However, BNNTs have higher resistance to oxidation than CNTs. Also, BNNTs are electrically isolating. Therefore, they are envisioned as suitable fillers for the fabrication of mechanically and thermally enhan...
Citation Formats
Ö. Mercan, “Production of boron nitride using chemical vapor deposition method,” M.S. - Master of Science, Middle East Technical University, 2014.