Propylene epoxidation on CoO and Li promoted CoO catalysts: a density functional theory study

Download
2014
Gezer, Miray
Propylene oxide is a significant intermediate chemical which has many derivatives used as raw materials in many industries such as automobile, cosmetic, medicine etc. However, its current production methods, chlorohydrin process and hydroperoxide process, are not preferred since they are economically and environmentally disadvantageous. Considering these negative effects, heterogeneous catalyst for direct propylene epoxidation is still being investigated. With an objective of filling this catalyst gap in the literature, propylene epoxidation mechanism on CuO (001) and Li promoted CuO catalysts are investigated theoretically by means of DFT calculations where VASP code is used. The ultimate goal is to determine the possibilities of the formation of the probable products and to find the energy profiles for both of the catalysts. With this aim, the most probable product formed on CuO catalyst is explored and the effect of Li promoter is observed for the propylene epoxidation mechanism. To begin with, for partial propylene oxidation on CuO (001) surface, there are two possible reaction pathways for propylene. One of the pathway is propylene oxide or acetone formation through oxygen bridging intermediate surface. Differs from the other studies in literature, oxygen bridging surface is discovered in this study which refers to the chemical adsorption of propylene on the catalytic surface. The other path is acrolein formation through allyl radical on CuO surface. For the first pathway, the activation barriers between the oxygen bridging and propylene oxide is found as 2.89 eV. In addition to that, energy barrier between the oxygen bridging and acetone is calculated as 2.47 eV. These high barriers show that it is not possible to obtain both propylene oxide and acetone on CuO surface. Then, analysis of the second pathway is conducted. After optimizing the geometries of allyl radical and acrolein formation, it is detected that there is no activation barrier between these two structures. Thus,these results clearly show that for the first propylene send to the CuO surface, formation of acrolein product has the highest possibility. It is predicted result for this reaction since the propylene tends to form acrolein on the heterogeneous catalysts due to its allylic hydrogen containing group. After desorption of the acrolein, study continues with the investigation of water on this surface. Two alternatives are tried for the water formation mechanism. One of them is using lattice oxygen to obtain water. The other alternative is adsorbing oxygen molecule to the vacancy that arise from the desorption of oxygen from the surface, and used this oxygen molecule for water formation. For both of these options, results remain unchanged that hydrogen atoms do not want to attached to the same oxygen atom. It is concluded that water is not formed directly on the CuO surface, this catalyst has an ability of splitting water. Afterwards, second propylene is send to the lattice oxygen of the surface and propylene oxide is formed directly. During the research in literature, experimental studies about CuO catalyst show that formation of acrolein and combustion products are observed for propylene epoxidation mechanism. With this information in mind, both possible products, acrolein and propylene oxide, are investigated with respect to their tendency to combust. Calculations for combustion indicate that combustion products of acrolein is two carbon dioxide and one carbon monoxide; however, the energy requirement for this combustion path is really high. In addition to this, combustion results of propylene oxide has a lower energy barrier ( 1 eV) with the highly oxidizable products of ethenone and formaldehyde. It seems that combustion of propylene oxide is more possible than the acrolein combustion in the gas phase which is consistent with the information gained from the literature. With the objective of increasing the propylene oxide selectivity on the CuO surface, Li is substituted in the catalyst. After optimizing the Li substituted CuO surface, propylene oxide and acrolein formation on this catalyst are investigated for propylene epoxidation. It is clearly seen that Li promoter block the route for acrolein formation by increasing its activation energy to 1.17 eV. Moreover, promoter of Li increases the possibility of propylene oxide formation by decreasing the activation barrier to 0.49 eV. To conclude, it can be said that compared with the CuO catalyst, Li promoted CuO catalyst is more active for propylene oxide formation.

Suggestions

Development of sol-gel catalysts by use of fast combinatorial synthesis and high throughput testing techniques for catalytic oxidation of propylene to propylene oxide
Düzenli, Derya; Önal, Işık; Şeker, Erol; Department of Chemical Engineering (2010)
Propylene oxide (PO) is an important raw material for the chemical industry, which is produced commercially by the chlorohydrin process and hydroperoxide process. However the deficiencies in these processes have given rise to considerable interest in the development of a direct route to PO that does not produce by-products or coproducts. The development of novel, active and selective catalysts for gas phase oxidation of propylene using molecular oxygen were studied via testing a large number of catalysts by...
Ethylene and acetaldehyde production by selective oxidation of ethanol using mesoporous V-MCM-41 catalysts
Gucbilmez, Yesim; Doğu, Timur; Balci, Suna (2006-05-10)
Vanadium-incorporated MCM-41 type catalytic materials, which were synthesized by a direct hydrothermal synthesis procedure, showed very high activity and high selectivity in the production of ethylene from ethanol in an oxidative process. Ethylene selectivity showed a significant increase with an increase in temperature over 300 degrees C, while relatively high acetaldehyde selectivities were observed at lower temperatures. An ethylene yield value of 0.66 obtained at 400 degrees C with an O-2/ethanol feed r...
Quantum mechanical study of propylene epoxidation on various metal oxide surfaces
Tezsevin, İlker; Önal, Işık; Department of Chemical Engineering (2017)
Silver is a very successful catalyst for the ethylene oxide synthesis, however, its performance for propylene oxide (PO) production is very limited. This thesis work aims to investigate the reasons of the low PO selectivity on the silver catalyst and to study the possible enhancements to make PO formation feasible. In order to investigate the reason of the low PO performance, the partial oxidation mechanism of propylene on silver catalyst is examined by using density functional theory (DFT) calculations. Ag...
Thermal degradation of poly(propylene oxide) and polyepichlorohydrin by direct pyrolysis mass spectrometry
Uyar, T; Hacaloğlu, Jale (2002-09-01)
The thermal degradation of poly(propylene oxide), (PPO) and polyepichlorohydrin, (PECH) were studied with the use of direct pyrolysis mass spectrometry. The effects of heating rate and dissociative ionization on fragmentation pattern have also been investigated. It has been determined that PPO degrades via a random cleavage mechanism, the labile C-O bond scissions being preferred, An analogous degradation mechanism can be proposed for PECH. Yet, the elimination of side chains, evolution of HCl and the loss ...
Facile control of hydroxyapatite particle morphology by utilization of calcium carbonate templates at room temperature
Oral, Çağatay M.; Çalışkan, Arda; Kapusuz, Derya; Ercan, Batur (Elsevier BV, 2020-09-01)
Hydroxyapatite (HAp, Ca-10(PO4)(6)(OH)(2)) particles are widely used in orthopedic applications due to their chemical resemblance to the inorganic component of bone tissue. Since physical and chemical properties of HAp particles influence bone regeneration, various synthesis techniques were developed to precisely control the particle properties. However, most of these techniques required high reaction temperatures, which limited the spectrum of obtained HAp particle morphologies. In this study, ellipsoidal,...
Citation Formats
M. Gezer, “Propylene epoxidation on CoO and Li promoted CoO catalysts: a density functional theory study,” M.S. - Master of Science, Middle East Technical University, 2014.