Fatigue life calculation by rainflow cycle counting method

Download
2004
Arıduru, Seçil
In this thesis, fatigue life of a cantilever aluminum plate with a side notch under certain loading conditions is analyzed. Results of experimental stress analysis of the cantilever aluminum plate by using a uniaxial strain gage are presented. The strain gage is glued on a critical point at the specimen where stress concentration exists. Strain measurement is performed on the base-excited cantilever beam under random vibration test in order to examine the life profile simulation. The fatigue analysis of the test specimen is carried out in both time and frequency domains. Rainflow cycle counting in time domain is examined by taking the time history of load as an input. Number of cycles is determined from the time history. In frequency domain analysis, power spectral density function estimates of normal stress are obtained from the acquired strain data sampled at 1000 Hz. The moments of the power spectral density estimates are used to find the probability density function estimate from Dirlik̕s empirical expression. After the total number of cycles in both time and frequency domain approaches are found, Palmgren-Miner rule, cumulative damage theory, is used to estimate the fatigue life. Results of fatigue life estimation study in both domains are comparatively evaluated. Frequency domain approach is found to provide a marginally safer prediction tool in this study.

Suggestions

Friction analysis in cold forging
Cora, Ömer Necati; Akkök, Metin; Department of Mechanical Engineering (2004)
Friction is one of the important parameters in metal forming processes since it affects metal flow in the die, forming load, strain distribution, tool and die life, surface quality of the product etc. The range of coefficient of friction in different metal forming applications is not well known and the factors affecting variation are ambiguous. Commercially available FEA packages input the coefficient of friction as constant among the whole process which is not a realistic approach. In this study, utility o...
Numerical and experimental investigation of forced filmwise condensation over bundle of tubes in the presence of noncondensable gases
Ramadan, Abdul-Ghani M; Yamalı, Cemil; Department of Mechanical Engineering (2006)
The problem of the forced film condensation heat transfer of pure steam and steam-air mixture flowing downward a tier of horizontal cylinders is investigated numerically and experimentally. Liquid and vapor-air mixture boundary layers were solved by an implicit finite difference scheme. The effects of the free stream non-condensable gas (air) concentration, free stream velocity (Reynolds number), cylinder diameter, temperature difference and angle of inclination on the condensation heat transfer are analyze...
Design and thermo-mechanical analysis of warm forging process and dies
Saraç, Sevgi; Gökler, Mustafa İlhan; Department of Mechanical Engineering (2007)
Forging temperature is one of the basic considerations in forging processes. In warm forging, the metals are forged at temperatures about the recrystallization temperature and below the traditional hot forging temperature. Warm forging has many advantages when compared to hot and cold forging. Accuracy and surface finish of the parts is improved compared to hot forging while ductility is increased and forming loads are reduced when compared to cold forging. In this study, forging process of a part which is ...
Transient dynamic response of viscoelastic cylinders enclosed in filament wound cylindrical composites
Şen, Özge; Turhan, Doğan; Department of Engineering Sciences (2005)
In this study, transient dynamic response of viscoelastic cylinders enclosed in filament wound cylindrical composites is investigated. Thermal effects, in addition to mechanical effects, are taken into consideration. A generalized thermoelasticity theory which incorporates the temperature rate among the constitutive variables and is referred to as temperature-rate dependent thermoelasticity theory is employed. This theory predicts finite heat propagation speeds. The body considered in this thesis consists o...
Elastic-plastic finite element analysis of semi-hot forging dies
Halisçelik, Murat; Darendeliler, Haluk; Department of Mechanical Engineering (2009)
Semi-hot or warm forging is an economical alternative to the conventional forging processes by combining advantages of hot and cold forging processes. In this study, a new forging process sequence and design of the preform die for a part which has been produced by hot forging are proposed to be produced by semi-hot forging. Thermo-mechanical finite element analyses are performed over the stages of forging process. The billet and the dies are modeled as elastic-plastic bodies. Effects of preform die geometry...
Citation Formats
S. Arıduru, “Fatigue life calculation by rainflow cycle counting method,” M.S. - Master of Science, Middle East Technical University, 2004.