Finite element analysis of bending operation of aluminum profiles

Download
index.pdf
2008
Penekli, Ufuk
Show full item record
447
views
137
downloads
Bending process is an important forming process in most industrial fields. Springback and cross-section distortion are commonly faced problems in bending process. Springback behavior of closed and open section beams changes with different parameters such as cross-section type, cross-section dimensions, bend radius and bend angle. For closed sections like tube, the dominating problem is cross-section distortion. The thickness of the tube at intrados (inner surface of tube being in contact with die) increases, whereas the thickness of the tube at extrados (outer surface of tube) decreases. Furthermore, another cross-section distortion type for tubes is flattening at extrados which is undesirable in some manufacturing operations. The present research, using finite element method, focuses on investigating the springback behavior of commonly used aluminum beams which are T-Shaped, U-Shaped and tubular for different cases. A series of analyses is performed for a beam and the changing parameters in the analyses are bend radius and thickness. Furthermore, for tubes, the effects of axial force on springback behavior are investigated. It is seen that the axial force causes stretching and the springback angles are decreased. Moreover, in order to overcome cross-section distortion in flattening for tubes, different internal pressures are used and the effects of internal pressure are investigated. By applying appropriate internal pressure, the flattening distortion is mostly eliminated. Conclusions are drawn revealing springback behaviors and cross-section distortions with respect to bend radius, bend angle, thickness, axial pull and internal pressures. They are in good agreement with other published researches and experimental results. Therefore, the models can be used to evaluate tooling and process design in bending operations.
Mechanical engineering.
http://etd.lib.metu.edu.tr/upload/12609463/index.pdf
https://hdl.handle.net/11511/17671
Graduate School of Natural and Applied Sciences, Thesis

Suggestions

Experimental and numerical analysis of compression on a forging press
Biçer, Gökhan; Gökler, Mustafa İlhan; Department of Mechanical Engineering (2010)
Forging is a metal forming process which involves non-linear deformations. Finite element and finite volume software programs are commonly used to simulate the process. In these simulations, material properties are required. However, stress-strain relations of the materials at some elevated temperatures are not available in the material libraries of the related software programs. In this study, the stress-strain curves have been obtained by applying the Cook and Larke Simple Compression Test to AISI 1045 st...
Fully Coupled Smoothed Particle Hydrodynamics-Finite Element Method Approach for Fluid-Structure Interaction Problems With Large Deflections
Dincer, A. Ersin; Demir, Abdullah; Bozkuş, Zafer; Tijsseling, Arris S. (ASME International, 2019-08-01)
In this study, a combination of the smoothed particle hydrodynamics (SPH) and finite element method (FEM) solving the complex problem of interaction between fluid with free surface and an elastic structure is studied. A brief description of SPH and FEM is presented. Contact mechanics is used for the coupling between fluid and structure, which are simulated with SPH and FEM, respectively. In the proposed method, to couple meshfree and mesh-based methods, fluid and structure are solved together by a complete ...
Analysis of warm forging process
Aktakka, Gülgün; Darendeliler, Haluk; Department of Mechanical Engineering (2006)
Forging is a metal forming process commonly used in industry. Forging process is strongly affected by the process temperature. In hot forging process, a wide range of materials can be used and even complex geometries can be formed. However in cold forging, only low carbon steels as ferrous material with simple geometries can be forged and high capacity forging machinery is required. Warm forging compromise the advantages and disadvantages of hot and cold forging processes. In warm forging process, a product...
Numerical analysis of natural convective heat transfer through porous medium
Aylangan, Benan; Yüncü, Hafit; Department of Mechanical Engineering (2006)
In this thesis, natural convective heat transfer through an impermeable and fluid saturated porous medium is investigated numerically. A FORTRAN based code is developed and used in order to present the outputs of the applied model and the assumptions. The solutions of flow fields and temperature fields are presented within the medium. Moreover, Nusselt number variations for different values of Darcy, Prandtl, and Rayleigh numbers, and some other thermodynamic properties are investigated and presented. Compa...
Elastic-plastic finite element analysis of semi-hot forging dies
Halisçelik, Murat; Darendeliler, Haluk; Department of Mechanical Engineering (2009)
Semi-hot or warm forging is an economical alternative to the conventional forging processes by combining advantages of hot and cold forging processes. In this study, a new forging process sequence and design of the preform die for a part which has been produced by hot forging are proposed to be produced by semi-hot forging. Thermo-mechanical finite element analyses are performed over the stages of forging process. The billet and the dies are modeled as elastic-plastic bodies. Effects of preform die geometry...
Citation Formats
U. Penekli, “Finite element analysis of bending operation of aluminum profiles,” M.S. - Master of Science, Middle East Technical University, 2008.
METU IIS - Integrated Information Service open@metu.edu.tr