Analysis and design for aluminum forging process

Download
2008
Öztürk, Hüseyin
Aluminum forging products has been increasingly used in automotive and aerospace industry due to their lightness and strength. In this study, aluminum forging processes of a particular industrial part for the two different alloys (Al 7075 and Al 6061) have been analyzed. The forging part, forging process and the required dies have been designed according to the aluminum forging design parameters. The proposed process has been simulated by using the Finite Volume Method. In the simulations, analysis of the part during forging process has been performed; and the required forging force, the temperature distribution and the effective stress distribution in the parts have been obtained. The forging dies were produced in the METU-BILTIR Center CAD/CAM Laboratory. The experimental study has been performed in the METU-BILTIR Center Forging Research and Application Laboratory. The parts were produced without any defects as obtained in the finite volume simulations. The results of the experiment and finite volume simulation are compared and it has been observed good agreement.

Suggestions

Analysis of heat treatment effect on springback in v-bending
Sarıkaya, Onur Turgay; Darendeliler, Haluk; Department of Mechanical Engineering (2008)
Aluminum based alloys have wide area of usage in automotive and defense industry and bending processes are frequently applied during production. One of the most important design criteria of bending processes is springback, which can be basically defined as elastic recovery of the part during unloading. To overcome this problem, heat treatment is generally applied to the workpiece material to refine tensile properties. In this study, the effect of heat treatment on springback characteristics of aluminum stud...
Assessment of sheet metal forming processes by numerical experiments
Önder, İ. Erkan; Tekkaya, A. Erman; Department of Mechanical Engineering (2005)
Sheet metal forming technologies are challenged especially by the improvements in the automotive industry in the last decades. To fulfill the customer expectations, safety requirements and market competitions, new production technologies have been implemented. This study focuses on the assessment of conventional and new sheet metal forming technologies by performing a systematic analysis. A geometry spectrum consisting of six different circular, elliptic, quad cross-sections are selected for the assessment ...
Investigation of wear behavior of aged and non-aged SiC-reinforced AlSi7Mg2 metal matrix composites in dry sliding conditions
ÇELİK, YAHYA HIŞMAN; Demir, Mehmet Emin; KILIÇKAP, EROL; Kalkanlı, Ali (Springer Science and Business Media LLC, 2020-01-01)
Metal matrix composites (MMCs) with their splendid mechanical properties have been specifically designed for use in fields such as aerospace and aviation. The presence of hard ceramic particles in MMC increases the hardness of the matrix product and decreases its coefficient of friction. Therefore, the wear resistance is improved. Moreover, the mechanical properties of these composite materials can be improved by applying heat treatments. In this study, AlSi7Mg2 MMCs with 15 wt% SiC reinforcement were produ...
Development of postprocessor, simulation and verification software for a five-axis CNC milling machine
Cengiz, Ender; Gökler, Mustafa İlhan; Department of Mechanical Engineering (2005)
Five-axis CNC milling machine tools bring great facility to produce complex workpieces with increased dimensional accuracy and better surface quality in shorter machining times. However, kinematics of five-axis machine tools has a complex form which makes it difficult to operate these machine tools properly. The difficulty arises from the complexity of NC-Code generation and tool path verification. Collision of machine tool or setup components with each other is a severe problem in five-axis machining opera...
Modeling and simulation of oil leakage in radial lip seals
Yıldız, Meltem; Akkök, Metin; Department of Mechanical Engineering (2010)
Radial lip seals are used to prevent leakage between machine elements in many industrial applications. During operation, fluid film between seal lip and shaft surface generates a pressure distribution on the lip which is elastically deformed due to hydrodynamic pressure. Surface roughness parameters in terms of moments of height profile distribution (rms roughness, skewness and kurtosis) affect the rate of oil leakage. A computer program is developed for elastohydrodynamic analysis of radial lip seals. Both...
Citation Formats
H. Öztürk, “Analysis and design for aluminum forging process,” M.S. - Master of Science, Middle East Technical University, 2008.