Extracting auxetic patterns from meshes for 3d printing

Download
2018
Mert, Mehmet Levend
3D printing is a manufacturing process which generates a physical, three-dimensional object from a digital design. In our day, there exist lots of devices, called 3D printers, having different working principles and using various materials for this manufacturing process. A model designed digitally can be transformed into a three-dimensional object in the real world by 3D printers. The elasticity of objects created by 3D printers depends on the materials used during manufacturing and the digital designs. If the digital design would be transformed into an object after 3D printing is modified properly, the printed object can be more flexible even though the material used during manufacturing remains the same. In this thesis, we propose methods for extracting auxetic patterns from 3D printable digital designs by modifying the existing mesh primitives directly and fully-automatically. Proposed methods were employed to extract auxetic patterns from some digital designs. These extracted auxetic patterns were 3D printed. It was observed that 3D printed objects from extracted auxetic patterns are more flexible when they are compared to 3D printed objects from the original digital designs. Benefits of extracting auxetic patterns from digital designs and 3D print them instead of the original digital designs were revealed. Besides, challenges of 3D printing extracted auxetic patterns and how to deal with these challenges were also referred. Finally, constraints and performances of the proposed methods were explained and acquired results of these methods for different digital designs were compared.  

Suggestions

Simulator of an additive and subtractive type of hybrid manufacturing system
Dilberoğlu, Mecid Uğur; Yaman, Ulaş; Dölen, Melik (2019-06-24)
Additive Manufacturing (AM) facilitates the production of intricate objects despite its weakness in attainable part quality and fabrication speed compared to the conventional manufacturing methods. To alleviate the problems arising as a natural outcome of AM methods, hybrid technologies become viable options by employing concurrent manufacturing procedures, e.g. synergetic additive and subtractive manufacturing (SM) actions. Hybrid workstations have recently opened up new dimensions to 3D-printing industry,...
Optimization of the mechanical properties of Ti-6Al-4V alloy produced by three dimensional additive manufacturing using termochemical processes
Bilgin, Güney Mert; Durucan, Caner; Esen, Ziya; Department of Metallurgical and Materials Engineering (2017)
Selective laser melting (SLM) is an additive manufacturing (AM) technology used for aerospace and biomedical Ti-6Al-4V alloys to produce parts with complex geometry at one step with reduced production time, scrap and cost. However, parts produced by SLM are lack of ductility due to microstructures similar to those cast products and residual stresses generated during laser processing. In this study, Ti6Al-4V alloys produced by SLM were treated by thermo-hydrogen process (THP) to increase ductility and to ref...
A New Method for Generating Image Projections in DLP-type 3D Printer Systems
Yaman, Ulaş; Dölen, Melik (Elsevier BV, 2017-01-01)
This paper presents a novel method for generating image projections required for Digital Light Processing type 3D printer systems where the entire cross-section of the printed object is directly formed via projecting the image onto a vat of photopolymers. The cross-sections (i.e. slices), which are initially represented as bitmap images, are compressed via a novel lossless compression technique which makes good use of relative data encoding. The coherence between the consecutive slices (or images) are taken...
Manufacturing of Functionally Graded Porous Products by Selective Laser Sintering
Erdal Erdoğmuş, Merve; Dağ, Serkan (2008-09-25)
Selective laser sintering (SLS) is a rapid prototyping technique which is used to manufacture plastic and metal models. The porosity of the final product obtained by SLS can be controlled by changing the energy density level used during the manufacturing process. The energy density level is itself dependent upon manufacturing parameters such as laser power, hatching distance and scanning speed. Through mechanical characterization techniques, it is possible to quantitatively relate the energy density levels ...
Bioprinting: A review of processes, materials and applications
Yilmaz, Bengi; Al Rashid, Ans; Mou, Younss Ait; Evis, Zafer; Koç, Muammer (2021-08-01)
3D printing (3DP) processes have evolved from simple prototyping for visual inspection purposes to functional product manufacturing that offers flexibility, customization, scalability, reliability, durability, and relatively high speed. These processes have been successfully applied to the biomedical field by unraveling previously inaccessible freedom layers, such as increased design complexity. Bioprinting is one of the 3DP processes that has helped develop more advanced research-specific experimental tool...
Citation Formats
M. L. Mert, “Extracting auxetic patterns from meshes for 3d printing,” M.S. - Master of Science, Middle East Technical University, 2018.