Flame retardancy of polyamide compounds and micro/nano composites

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2009

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Gündüz, Hüseyin Özgür

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In the first part of this dissertation, glass fiber reinforced/unreinforced polyamide 6 (PA6) and polyamide 66 (PA66) were compounded with three different flame retardants, which were melamine cyanurate, red phosphorus and brominated epoxy with antimony trioxide, by using an industrial scale twin screw extruder. Then, to investigate flame retardancy of these specimens, UL-94, Limiting Oxygen Index (LOI) and Mass Loss Cone Calorimeter (MLC) tests were carried out. In addition to flammability tests, thermogravimetric analysis (TGA) and tensile testing were performed. Results of the tensile tests were evaluated by relating them with fiber length distributions and fracture surface morphologies under scanning electron microscope (SEM). Incorporation of melamine cyanurate (MCA) to PA6 led to some increase in LOI value and minor reductions in Peak Heat Release Rate (PHRR) value. However, it failed to improve UL-94 rating. Moreover, poor compatibility of MCA with PA6 matrix caused significant reductions in tensile strength. Brominated epoxy in combination with antimony trioxide (Br/Sb) was compounded with both glass fiber reinforced PA6 and PA66. Br/Sb synergism was found to impart excellent flammability reductions in LOI value and UL-94 as V-0 rating. Effectiveness of Br/Sb flame retardant was also proven by the MLC measurements, which showed excessive reductions in PHRR and Total Heat Evolved (THE) values. On the other hand, Br/Sb shifted the degradation temperature 100°C lower and decreased the tensile strength value, due to poor fiber-matrix adhesion and decreased fiber lengths. Red phosphorus (RP), when introduced to glass fiber reinforced PA66 induced V-0 rating in UL-94 together with significant increase in LOI value, and major decrease in PHRR. Degradation temperature was 20°C lower while mechanical properties were kept at acceptable values compared to neat glass fiber reinforced PA66. In the second part of this dissertation, to investigate synergistic flame retardancy of nanoclays; glass fiber reinforced PA6 was compounded by certain nanoclay and an organo-phosphorus flame retardant (OP), which contains aluminum phosphinate, melamine polyphosphate and zinc borate, in a laboratory scale twin screw extruder. Exfoliated clay structure of the nanocomposites was assessed by X-Ray Diffraction (XRD) and Transmission Electron Microscopy (TEM), while thermal stability and combustion behaviors were evaluated by TGA, LOI, UL-94 and MLC. Replacement of a certain fraction of the flame retardant with nanoclay was found to significantly reduce PHRR and THE values, and delay the ignition. Moreover, remarkable improvements were obtained in LOI values along with maintained UL-94 ratings. Residue characterization by ATR-FTIR and SEM ascribed the enhanced flame retardancy of nanocomposite specimens to the formation of a glassy boron-aluminum phosphate barrier reinforced by clay layers at the nanoscale.

Subject Keywords

Polymers.

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http://etd.lib.metu.edu.tr/upload/3/12610668/index.pdf
https://hdl.handle.net/11511/20204

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Graduate School of Natural and Applied Sciences, Thesis

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Citation Formats

H. Ö. Gündüz, “Flame retardancy of polyamide compounds and micro/nano composites,” M.S. - Master of Science, Middle East Technical University, 2009.